one of our favorite surf shops here in santa cruz had all of the equipment... the foam blank, the fiberglass cloth, laminating resin, sanding resin, fin boxes, etc. so, we picked up all of the stuff and luke researched techniques and made some measurements and calculations and he started on the adventure.
then he had to sand it all down and make it really smooth
then he used this razor tool to shave the stringer to the right height and shape
he then carved out the places for the side fins to lay them in the foam
after this point, luke laid the fiberglass cloth and made the mixture of the laminating resin and put it on and wrapped the edges... this was probably the hardest part because it was difficult to lay the cloth flat, get it to fit right, and the laminating resin had a very short time period of usability before it gelled up and then hardened, so it was stressful. i helped out with this whole part, so there are no pictures, sorry! :)
luke did a great job with it all though and it all turned out okay.
at this point, i also missed the laying of the center fin. he had to router out the notch for it and place it in the laminated board.
after all of that, he applied the first of 2 coats of sanding coat. this is the part that gets really hard and glassed on.
after letting it dry, he had to wet sand it between the coats to even out the glass and smooth out any imperfections.
at the finish line, here is luke with his new creation. it is awesome!!!
luke decided that i could do the art on his board, so i thought up the idea, picked the colors, and taped out the lines for the pictures. we spray painted over the tape, peeled it off, and then i added accents with a paint marker.
and finally..... here is the end product!
and tomorrow he will test it out and see how it rides!
:)